Custom Outdoor Softshell Jackets
Custom Outdoor Softshell Jackets Manufacturer
Engineered multi-layer outerwear designed for extreme wind protection, active thermal regulation, and structural movement in technical outdoor environments.
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![Custom Backcountry Softshell Jacket]()
Custom Backcountry Softshell JacketThe Custom Backcountry Softshell Jacket provides alpine athletes and ski tourers with dynamic thermal regulation, high-output breathability, and thermal warmth during high-exertion ascents and...read more -
![Custom Alpine Softshell Jacket]()
Custom Alpine Softshell JacketThe Custom Alpine Softshell Jacket delivers weather defense, thermal insulation, and uninhibited dynamic movement during mountain ascent and skiing. Built with a three-layer laminated membrane and...read more -
![Custom Hiking Softshell Jacket]()
Custom Hiking Softshell JacketThe Custom Hiking Softshell Jacket utilizes a 3-layer bonded fabric architecture engineered for mountain environments. Designed as an versatile outer layer for high-exertion trekking, this garment...read more -
![Custom 3-Layer Outdoor Softshell Jacket]()
Custom 3-Layer Outdoor Softshell JacketDesigned for alpine performance and variable outdoor conditions, the Custom 3-Layer Outdoor Softshell Jacket combines a micro-porous waterproof membrane between a high-gauge stretch woven face and...read more -
![Custom 4-Way Stretch Outdoor Softshell Jacket]()
Custom 4-Way Stretch Outdoor Softshell JacketThe Custom 4-Way Stretch Outdoor Softshell Jacket provides dynamic mobility, wind resistance, and thermal regulation for high-output mountain activities and functional outerwear lines. Built with...read more -
![Custom Lightweight Outdoor Softshell Jacket]()
Custom Lightweight Outdoor Softshell JacketThis lightweight softshell jacket serves as a flexible mid-layer or protective outer garment during active outdoor use. Built with a 3-layer bonded stretch fabric, it incorporates a...read more
Product Introduction
Our Custom Outdoor Softshell Jackets provide technical outdoor brands, workwear distributors, and tactical apparel importers with flexible manufacturing solutions for weather-defying outerwear. Constructed using 3-layer bonded stretch fabrics, windproof TPU membranes, and fleece backings, each garment delivers structural flexibility and weather resistance. We provide end-to-end manufacturing capabilities, converting client tech packs into production-ready garments with customizable fabric weights, technical trims, and branding integrations.
Key Technical Features
3-Layer Thermal Bonding: High-density outer face, microporous functional membrane, and insulating fleece backing bonded under calibrated heat and pressure.
4-Way Mechanical Stretch: Ergonomic sleeve articulation and side paneling engineered for unrestricted upper-body movement during high-exertion activity.
Hydrostatic Weather Barrier: Impermeable middle membrane seals out surface moisture while blocking sustained wind forces.
Active Vapor Permeability: Breathable inner grid structure channels interior moisture away from the body to prevent condensation build-up.
Stress-Point Reinforcement: Heavy-duty bar-tacking on zipper bases, pocket corners, and cord channels to maximize garment service life.
Customization Options
Private Labeling & Branding: Custom neck tapes, high-density silicone prints, chest embroidery, woven hem labels, and custom pullers.
Color Dyeing & Paneling: Color matching according to Pantone TPX/TCX color codes, contrast shoulder panels, and reflective trims.
Functional Hardware: Pit-zip ventilation systems, storm cuffs with thumb loops, storm flaps, and adjustable elastic drawcords.
Pocket Architecture: Laser-cut chest pockets, internal zippered security pockets, sleeve pass pockets, and dual fleece-lined handwarmers.
Retail-Ready Packaging: Individual polybagging, hangtag attachment, SKU barcode stickers, and consolidated master carton packing.
Fabric / Construction Options
|
Component |
Standard Specifications |
Performance Test Range |
|
Outer Shell |
92% Polyester / 8% Spandex, 100% Recycled Polyester Ripstop |
DWR Treatment (C0 / PFC-Free), ISO 4920 Spray Rating Class 4+ |
|
Membrane |
TPU / PU Microporous Layer |
Hydrostatic Head: 5,000 – 20,000 mm (JIS L1092B) MVTR: 3,000 – 15,000 g/m²/24h (JIS L1099B1) |
|
Inner Lining |
100D Microfleece, Grid Fleece, Bonded Mesh |
Weight Range: 120gsm – 280gsm; Anti-Pilling Rating 4+ |
|
Seams & Hardware |
10-12 SPI (Stitches Per Inch), Coated Waterproof Zippers |
Seam Pull Strength > 250N, Smooth Cycle Life > 5,000 Pulls |
Applications
Skiing & Snowboarding
Flexible mid-layer or outer-shell insulation providing heat retention and movement on cold alpine terrain.
01
Fishing & Marine Gear
Water-repellent exterior layer protecting anglers from cold spray, wind, and continuous light rain.
02
Mountaineering & Hiking
Abrasion-resistant outer shell engineered to endure friction from backpacks and rock surfaces.
03
Corporate & Event Apparel
Clean, structured jacket profiles tailored for embroidered organization uniforms and outdoor staff wear.
04
Workwear & Utility
Weatherproof outerwear built with reinforced panels for low-temperature industrial job sites.
05
Manufacturing Process
CAD Pattern Engineering: Digital pattern drafting and computerized grading to maintain exact dimensional consistency across sizes XS to 5XL.
Automated CNC Fabric Cutting: High-precision automated cutting beds ensuring clean panel edges and consistent tolerances within +/- 1mm.
Garment Assembly: Dedicated sewing lines utilizing specialized stretch needles, walking foot machines, and heavy-duty thread tension control.
Logo & Trim Application: Precision heat pressing, high-density embroidery, and automated label placement based on client tech pack specs.
Final Finishing: Thread trimming, steam pressing, functional zipper testing, and final folding to specification.
Quality Control
Raw Material Testing
Fabric inspection machines verify weight (GSM), color consistency under standard light boxes, and surface flaw rates.
In-Line Sewing Supervision
In-line inspectors monitor stitch alignment, SPI compliance, seam tension, and component placement at active workstations.
Functional Component Check
Manual testing of every slider, cord lock, snap button, and adjustable hem closure prior to packing.
Final Inspection Standard
Pre-shipment audits conducted under AQL 2.5 acceptance sampling standards covering workmanship, measurements, and packing accuracy.
OEM / ODM Process
Tech Pack & Specification Review
Evaluation of client tech packs, artwork, trim sheets, and target performance requirements.
Material Sourcing & Costing
Clear itemized quotation breakdown covering fabrics, trims, labor, packaging, and minimum quantities.
Prototyping & Fit Sample
Development of initial fit and counter samples within 7 to 10 working days for client review and adjustment.
Pre-Production Sign-Off
Creation of a finalized Pre-Production (PP) sample with custom trims and labels for complete client sign-off.
Bulk Manufacturing
Full-scale production monitoring under established inline quality control workflows.
Final Audit & Dispatch
Final AQL 2.5 inspection, container packing verification, and booking with ocean or air freight forwarders.
FAQ
Start Custom Softshell Garment Production
Contact our outerwear engineering specialists to review tech packs, request fabric swatches, or receive a production quotation.
We're well-known as one of the leading custom outdoor softshell jackets manufacturers in China, featured by quality products and good service. Please feel free to buy customized custom outdoor softshell jackets made in China here from our factory. Also, samples are available.